Engineering and manufacturing

Knitted product manufacturing technician

Create knitted components or products that meet customer and/or organisation specifications and quality standards.

Summary

This occupation is found in the manufacturing, creative and design sectors, in the production of knitted fabrics and knitted products. Products are used in the clothing, medical, construction and automotive industries. Products range from luxury apparel to fast fashion, plasters to implantable medical devices, pond liners to road underlay and car seat covers to engine components.

The broad purpose of the occupation is to create knitted components or products that meet customer and/or organisation specifications and quality standards. Knitting product manufacturing technicians may work on one-off items for specific customers, product samples to be replicated or on larger production runs. They use knitting methods such as flat knitting, circular knitting, warp knitting and weft knitting. Each method produces an entirely different finish. For example, weft knitting produces a shaped component, whilst warp knitting produces only fabric yardage.

They work to a high level of accuracy; with close attention to detail, following given design briefs, which include specifications. They select the raw materials and machines appropriate for the job, select a relevant programme and set up specialist knitting machines to produce the item to specifications. They oversee the machines as they knit the product, dealing with manufacturing, quality, operational and process issues throughout production. They understand the end-to-end knitting process and support continuous improvement work as needed. They carry out routine, preventative maintenance, fault find and rectify common issues on knitting machines, ensuring they deliver a consistent level of quality production. They work efficiently, sometimes working under pressure, to meet customer or production deadlines.

Employers vary in size from micro to large. Knitted product manufacturing technicians work in a production factory environment or a sample room with access to production facilities.

In their daily work, an employee in this occupation interacts with their production manager or supervisor and personnel involved in the design, development and production of knitted products. This will vary depending on the business size, structure and working environment. Typically, in a small production unit, they would work with the designer and maybe the production manager. In a workshop producing bespoke knitwear, they may work with the designer and the sample maker. In a wider factory setting, they often report to a supervisor or production manager and may work as part of a larger team, consulting with design, development and production staff, to ensure specifications are met.

An employee in this occupation will be responsible for production of knitted products, implementing and overseeing efficient production methods, ensuring the knitted product meets the quality standard and design brief. They must work effectively on their own, or they may work as part of a wider team and must comply with health and safety requirements.

Typical job titles include

Knowledge, skills and behaviours (KSBs)

K1:

Health & Safety: Health and Safety at Work Act 1974, Control of Substances Hazardous to Health (COSHH), Manual Handling, First aid procedures, Personal Protective Equipment (PPE), Risk Assessment

K2:

Equality & Diversity in the workplace

K3:

Waste and energy management, environmental and sustainability policies and procedures

K4:

Different types of knitting machines used in the production process and their applications: jacquard, circular, computerised flat knitting machines

K5:

The set up, programming and adjustment of knitting machines

K6:

Routine knitting machine maintenance: cleaning, preventative maintenance, testing

K7:

Knitting machine programmes: data input, software, issues and adjustments

K8:

Yarn or material types, origin, behaviour and specifications: content, characteristics and storage requirements

K9:

Work organisation; the importance and benefits of a clean, clear, well organised work area

K10:

Different types of knitting processes: weft knitting, interlock, purl, warp knitting

K11:

The principles of the knitting process: stitch formation, knitting structures, stitch density

K12:

How knitted components or knitted fabric make up the end product

K13:

Work documentation purpose and requirements: technical packs, specifications, technical sheets, Standard Operational Procedures (SOPs), dockets/tickets

K14:

Problem solving techniques: fault finding and rectifying for knitting machines and knitted product

K15:

Production efficiencies, priorities and performance: targets, performance rates, deadlines

K16:

Quality standards and systems: specification, tolerances, and quality checks

K17:

The principles of continuous improvement methods: lean manufacture, 6-sigma, KAIZEN, 5S (Sort, Set in order, Shine, Standardise and Sustain)

K18:

Production costs of the knitted product: raw materials, labour, overheads

K19:

Team working techniques and benefits

K20:

Time management techniques: production planning, prioritising and tracking

K21:

Commercial awareness: the supply chain, product design, competition and customer expectations

K22:

Past and current UK knitting industry: medical, hosiery, geotextiles, fashion, performance wear

K23:

Methods of communication: verbal

Technical Educational Products

ST0910
ST0910: Knitted product manufacturing technician (Level 3) Approved for delivery
Reference:
OCC0910
Status:
Approved occupation imageApproved occupation
Average (median) salary:
£23,069 per year
SOC 2020 code:
5419 Textiles, garments and related trades n.e.c.
  • SOC 2020 sub unit groups:
    • 5419/02 Knitters
    • 3119/02 Textile consultants
    • 5223/11 Textile machine technicians
    • 8112/00 Textile process operatives
S1:

Read and interpret knitting instructions and specifications

S2:

Schedule, plan and prioritise the workload

S3:

Identify, report and resolve any discrepancies with work instructions

S4:

Select and use yarns or materials, for example colour, type, count

S5:

Inspect raw materials, identifying and reporting faults if necessary

S6:

Identify and set up knitting machines

S7:

Organise and prepare the work area for knitting production

S8:

Select software and input data

S9:

Conduct safety checks in relation to the work area and knitting machines

S10:

Conduct test runs and identify quality issues

S11:

Correct product faults

S12:

Identify, report and resolve knitting machine issues

S13:

Adjust knitting machines

S14:

Change knitting machine needles and elements as required

S15:

Quality check final products and prepare for the next stage of the process

S16:

Identify and segregate reject products

S17:

Identify and segregate material for reuse, recycling and disposal

S18:

Enter information for example work records, work tickets, work dockets

S19:

Conduct first line preventative maintenance, for example stripping and cleaning knitting machines

S20:

Apply continuous improvement techniques

S21:

Communicate with colleagues for example verbal and written work instructions

S22:

Produce a knitted product costing

S23:

Follow safe working practices, for example follows manual handling, lifting and safe ergonomic practice

Technical Educational Products

ST0910 image
ST0910: Knitted product manufacturing technician (Level 3) Approved for delivery
Reference:
OCC0910
Status:
Approved occupation imageApproved occupation
Average (median) salary:
£23,069 per year
SOC 2020 code:
5419 Textiles, garments and related trades n.e.c.
  • SOC 2020 sub unit groups:
    • 5419/02 Knitters
    • 3119/02 Textile consultants
    • 5223/11 Textile machine technicians
    • 8112/00 Textile process operatives
B1:

Team player, for example participates with others to accomplish organisational and team goals

B2:

Prioritises health, safety and welfare of self and others over other demands

B3:

Adaptable for example responds positively to changes in priorities and work deadlines

B4:

Takes ownership for work, for example accepts responsibilities, demonstrates initiative, motivated, and self-managing

B5:

Strives for continuous improvements in relation to product quality, production processes, and production systems

B6:

Committed to continued professional development for example reflects on performance, seeks opportunities to develop and advance in response to the evolving production environment and technologies

Technical Educational Products

ST0910 image
ST0910: Knitted product manufacturing technician (Level 3) Approved for delivery
Reference:
OCC0910
Status:
Approved occupation imageApproved occupation
Average (median) salary:
£23,069 per year
SOC 2020 code:
5419 Textiles, garments and related trades n.e.c.
  • SOC 2020 sub unit groups:
    • 5419/02 Knitters
    • 3119/02 Textile consultants
    • 5223/11 Textile machine technicians
    • 8112/00 Textile process operatives