Engineering and manufacturing

Space systems engineer

To take a leading role in the design, manufacturing and testing of complex, high value space hardware and ground support equipment.

Summary

This occupation is found in the space sector, and primarily the 'upstream' manufacturing area. This covers the design and production of spacecraft and the components and subsystems they comprise. It also includes production, operation and maintenance of highly specialised ground support equipment. Ground support equipment is used to support the development and testing of satellites and other equipment flown in space, before launch. Space systems engineers cover a broad range of mechanical, electronic, and thermal engineering disciplines. They usually specialise in one or more specific areas.

The upstream element of the industry is part of the overall space sector. It is related to but distinct from the 'downstream' part of the sector. The downstream sector is concerned with the exploitation of data from satellites for end-user applications including weather forecasting and telecommunications. Although businesses in the downstream sector work mainly with data and services, many also employ space systems engineers. Income for the whole UK space sector has grown significantly. The upstream segment has been the majority contributor to the overall growth of the sector. Space is a key part of the UK’s Industrial Strategy supporting the development and increases in productivity of other key sectors. For example, Agribusiness, Transport and Health, through improved data provision and communications. Government has committed funding to new developments supporting the upstream sector. Investments include establishing UK space ports, funding of spacecraft technology programmes and a satellite launch capability, and the National Satellite Test Facility.

Space Systems Engineers work in a variety of businesses. These can be small, medium or large enterprises. For example, specialising in, or involved with, space systems and space technology. They can also work in large national or global aerospace companies and space agencies. They are also found in academic institutions. Institutions include universities, government-funded science and technology research and development laboratories. 

The broad purpose of the occupation is to take a leading role in the design, manufacturing and testing of complex, high value space hardware and ground support equipment at component and sub-system level, using advanced integration skills. Space Systems Engineers receive customer and mission requirements. They use engineering and scientific principles and knowledge of the space environment to identify solutions to requirements. They also assist in research and development, provide technical expertise, support, solutions and leadership. 

Space Systems Engineers typically work to normal business hours. They can be required to work shifts and weekends in particular circumstances. For example, during launch support, or in periods leading up to major project delivery milestones. They typically work in secure and controlled environments, workshops and development areas. These can involve working at ground level, and at high level on gantries and walkways. They also work in regular offices. Some of these environments can be highly specialised (for example, rocket propulsion test facilities). These environments can involve working with very high pressure gas and fluid delivery systems, high vacuum facilities, and cryogenic fluids and delivery systems.

In their daily work, an employee in this occupation interacts with a range of stakeholders. Within their organisation they interact with the project manager, engineering team members, technical specialists, systems engineers, senior managers. They also interact with other internal teams such as finance, health and safety, and marketing. They may also interact directly with external stakeholders such as the customer or client, as well as suppliers and service providers.

An employee in this occupation is responsible for the quality and accuracy of the work they undertake within the limits of their personal authority. Space systems engineers adhere to statutory regulations and organisational health and safety requirements. They also identify, and carry out work in compliance with, standards imposed by key customers. For example, space agencies and regulatory bodies such as the International Organization for Standardization (ISO) or the European Cooperation for Space Standardization (ECSS).

Typical job titles include

Knowledge, skills and behaviours (KSBs)

K1:

Spacecraft dynamics and control techniques: two-body orbital motion and perturbations, sources of disturbance, spacecraft attitude control, manoeuvres, station keeping and rendezvous operations.

K2:

Architecture of ground and space-based communications subsystems.

K3:

Mission concept of operations: mission phasing, operational scenarios and modes, timelines, ground and space segments, communications and data handling architecture.

K4:

The role of the ground station in mission operations.

K5:

Principles of electric or chemical propulsion systems.

K6:

Structural analysis for static and dynamic loads.

K7:

Design, analysis and operation of thermal control systems.

K8:

Application of finite element analysis and system modelling software for mechanical, electrical and electromechanical sub-systems.

K9:

Automation of engineering processes.

K10:

Practical and theoretical requirements of electrical, electronic, electromechanical and mechanical equipment and systems in the space context.

K11:

Design of mechanisms and deployable structures in a space context.

K12:

The space environment: vacuum, thermal, radiation, particulate, atmospheres, vibration and thermal environment during launch.

K13:

Purpose of approved processes, components, parts and materials lists.

K14:

Properties, handling and application of space qualified materials.

K15:

Principles of quality assurance and quality standards in space projects.

K16:

Test standards in the space context.

K17:

Principles, processes and techniques for thermal-vacuum, electromagnetic compatibility, shock, vibration and acoustic testing, reporting and post-test procedures and actions.

K18:

Configuration and document management control processes: issue control, incorporation of change and end item data pack.

K19:

Principles of project management in space projects.

K20:

Principles of systems engineering.

K21:

Life cycles of space instrumentation for near earth and deep space missions.

K22:

Techniques and strategies used for the manufacture and fabrication of space hardware, and impact of manufacturing processes on material properties.

K23:

The upstream space sector, its applications, and the typical characteristics of spacecraft used in different mission types.

K24:

The role of software in the function and control of spacecraft and ground facilities.

K25:

Legal requirements: Health and Safety at Work, Environmental Protection and Sustainability, General Data Protection Regulation, Space Industry Act (Background, Range control, Licences, Safety, Security, Liabilities, Indemnities and Insurance).

K26:

Application of Factory 4.0: Digital devices, digital technologies and information systems (Automation, Additive Layer Manufacturing, Connected Technologies, Cyber, Industrial Internet of Things, Cyber Security Resilience, Industry and Autonomous Robotics – Cobotics, Virtual Augmented Reality, Artificial Intelligence (AI) and its applications).

K27:

Teamwork and leadership: negotiation techniques, conflict management, mentoring and development techniques, diversity, equality and inclusivity considerations.

K28:

Communication and presentation techniques: verbal and written.

K29:

Engineering drawing principles: development drawings, qualification drawings and production drawings using computer aided design (CAD) software for creating 3D models and 2D drawings including schematics and circuit diagrams.

K30:

Events and activities in the launch and commissioning phases of a mission, for example monitoring diagnostic information from the spacecraft before launch, or interpreting performance data during commissioning phase of the mission.

Technical Educational Products

ST0856
ST0856: Space systems engineer (Level 6) Approved for delivery
Reference:
OCC0856
Status:
Approved occupation imageApproved occupation
Average (median) salary:
£46,379 per year
SOC 2020 code:
2126 Aerospace engineers
  • SOC 2020 sub unit groups:
    • 2126/01 Aeronautical engineers (professional)
    • 2126/03 Avionics engineers
    • 2126/99 Aerospace engineers n.e.c.
S1:

Identify and implement technical engineering solutions. For example, by using trade studies.

S2:

Communicate with colleagues and stakeholders: verbal and written.

S3:

Present information. For example, presenting project progress and key performance information (KPI's) such as cost, quality, time, risk and opportunities, contributing to technical publications, conveying information to technical and non-technical audiences.

S4:

Review and interpret customer requirements for the function and performance of their spacecraft or subsystem.

S5:

Produce space engineering designs, specifications and drawings. For example, for tender and manufacturing stages.

S6:

Contribute to the preparation of technical proposals. For example, by providing the lead engineer with technical input.

S7:

Contribute to technical reviews with stakeholders. For example, explaining proposed solutions to the customer.

S8:

Perform design and mechanical-structural, thermal and dynamic-vibration analysis, for deployable structures.

S9:

Calculate and model the performance of electronic, mechanical and thermal subsystems using approved industry techniques. For example, communications, power, data handling and thermal control.

S10:

Use scientific and engineering data. For example, to support decision making during design, build and operations phases of a mission or project.

S11:

Identify and apply test standards and procedures. For example, identify and apply test standards for a specific project or mission.

S12:

Prepare and apply technical documentation. For example, schedules, test plans, test reports, quality reports, and the digital tools used for their preparation.

S13:

Research technical solutions to problems. For example, use peer-reviewed literature and technical publications to research technical solutions with awareness of patent rules.

S14:

Use information technology including digital tools for presentation of data, digital communication, collaboration, design and analysis.

S15:

Identify and comply with legal and statutory requirements. For example, health and safety, Environmental protection, sustainability, space certification requirements and data protection.

S16:

Work with and lead others including, negotiation, conflict management, mentoring and developing others; taking account of diversity, equality and inclusivity.

S17:

Mission Analysis techniques using numerical analysis and simulation tools such as AGI-Systems Toolkit or NASA-GMAT.

Technical Educational Products

ST0856 image
ST0856: Space systems engineer (Level 6) Approved for delivery
Reference:
OCC0856
Status:
Approved occupation imageApproved occupation
Average (median) salary:
£46,379 per year
SOC 2020 code:
2126 Aerospace engineers
  • SOC 2020 sub unit groups:
    • 2126/01 Aeronautical engineers (professional)
    • 2126/03 Avionics engineers
    • 2126/99 Aerospace engineers n.e.c.
B1:

Act as a role model and advocate for the environment, and sustainability.

B2:

Collaborate and promote teamwork across disciplines.

B3:

Apply a professional approach.

B4:

Adapt to, and resilient in challenging or changing situation.

B5:

Commits to their own and supports others' professional development.

B6:

Act as an advocate for accessibility, diversity, and inclusion.

B7:

Act as a role model and advocate for health and safety.

Technical Educational Products

ST0856 image
ST0856: Space systems engineer (Level 6) Approved for delivery
Reference:
OCC0856
Status:
Approved occupation imageApproved occupation
Average (median) salary:
£46,379 per year
SOC 2020 code:
2126 Aerospace engineers
  • SOC 2020 sub unit groups:
    • 2126/01 Aeronautical engineers (professional)
    • 2126/03 Avionics engineers
    • 2126/99 Aerospace engineers n.e.c.